aluminum rod breakdwon machine

	product name:	aluminum rod breakdwon machine
	Place of Origin:	Peoples Republic of China
	Post Date:	March 4, 2011
	Edit Date:	December 2, 2024

Detailed Product Description:

This machine is designed through absorbing the technology of the high-speed aluminum alloy rod breakdown machine of Nihoff company. It works to reduce alloy aluminum rod or pure aluminum rod from diameter 9.5 mm or 12 mm into 1.8 mm~4.5 mm.

This machine has capstans arranged in a straight row to draw the rodby means of slipping continuously. Mechanical performance is well matched with the electrical system in terms of speed. It is easy to change dies, and bobbins are changed automatically without stop.

This machine is featured with easy operation, high efficiency and good quality of product.

1. Main Technical Data

1.1. Inlet diameter                   9.5 mm or 12 mm

1.2. Outlet diameter                 2.1 mm~4.5 mm for alloy aluminum wire,

1.8 mm~4.5 mm for pure aluminum wire

1.3. Max. number of drawing pass     13

1.4. Diameter of drawing capstan      450 mm

1.5. Max. delivery speed             25 m/s

1.6. Motor for take-up               2×22 kW (AC)

1.7. Size of take-up bobbin           PND500-630

1.8. Main motor                    315 kW (DC)

1.9. Motor for final capstan           75 kW (DC)

2. Main Components

2.1. Pay-off stand                                             1 set

2.2. Drawing machine proper                                    1 set

2.3. Accumulator & tensioner                                   1 set

2.4. Pointing & threading unit                                   1 set

2.5. Φ630/Φ500 dual-spooler pneumatically and electrically driven     1 set

2.6. Electrical control system                                   1 set

2.7. Lubrication system for gearbox                              1 set

3. Features of Components

3.1. Pay-off stand

3.1. 1. Column type pay-off stand, consisting of rack and roller frame, can pay off rod continuously with two coils in Max. diameter of 1800 mm below it.

3.1.2. Equipped with whole-line-linkage stopper.

3.1.3. Pay-off height                     4 meters

3.2. Drawing machine proper

3.2.1. Inlet diameter                       9.5 mm or 12 mm

3.2.2. Outlet diameter                      2.1 mm~4.5 mm for alloy aluminum wire,

1.8 mm~4.5 mm for pure aluminum wire

3.2.3. Max. delivery speed                  25 m/s

3.2.4. Max. number of drawing pass          13

3.2.5. Diameter of final capstan              450 mm

3.2.6. Diameter of die                      Φ54×Φ38mm

3.2.7. Type of finish die                     rotary

3.2.8. Inching switch for threading of each die   6 pieces of pedal switches with anti-reverse device

3.29. Main motor power                     315kW (DC)

3.2.10. Motor power for final capstan          75 kW (DC)

3.2.11. Lubrication system for gearbox    

      All bearings of gearbox are lubricated by an oil pump with a 4kW AC motor through oil trough, chiller, pressure gauge and oil pipe.

3.2.12. Cover is made of stainless steel plate in two layers, fitted with handle for opening. No drawing fluid is splashed during normal running.

3.2.13. Fitted with wire breakage detector at the exit.

3.2.14. Cooling & lubrication fluid supply system

      To supply cooling & lubrication fluid to drawing die on each section and the excess flows into recycling trough.

3.2.15. There is a space between cooling & lubrication fluid trough and gearbox to prevent mixing.

3.2.16. Capstan is sprayed with diamondite, which makes its service life long.

3.2.17. High precise and ground bevel gears are used for main transmission.

3.2.18. Provided with emulsion pump and chiller of 16m².

3.3. Accumulator & tensioner

3.3.1. Wire diameter applicable                  1.8 mm~4.5 mm

3.3.2. Accumulation volume                     ≥5m

3.3.3. Diameter of floating guide pulley            270 mm

3.3.4. Diameter of fixed guide pulley               350 mm

3.3.5. Guide pulley is made of ZL108 (cast aluminum)，sprayed with diamondite on the face under high temperature.

3.3.6. Tension control

     Tension is regulated by air pressure of pneumatic cylinder, continuously adjustable and synchronously adjustable with take-up.

3.3.7. Wire breakage detection

     Automatically stop in case of wire breakage.

3.3.8. Inching switch

     Inching pedal switch 1 piece

3.4. Φ630/Φ500 dual-spooler pneumatically and electrically driven

To be designed according to latest model of Nihoff company in Germany, similar to imported equipment in operation performance.

3.4.1. Wire diameter range of traversing          1.8 mm~4.5 mm

3.4.2. Take-up bobbin size                     PND500, PND560 or PND630 

3.4.3. Max. take-up speed                      25 m/s

3.4.4. Pneumatic butterfly type brake to be used.

3.4.5. Automatic change of bobbin at preset length, pneumatic elevation, pneumatic clamp and mechanical protection.

3.4.6. Traversing control

     To be driven by a separate motor, with duplex traversing screws, automatic traversing as per wire diameter and linear speed.

3.4.7. Wire catcher

     Rate of success to catch wire is not less than 99%.

3.4.8. Length counter

     It is accurate and precise for countering and has a function of change of bobbin.

3.5. Pointing & threading unit

3.5.1. Diameter of roller                     110 mm

3.5.2. Inlet diameter                         1.8 mm ~12 mm

3.5.3. Diameter of capstan                    Φ430x300mm

3.5.4. Rotation speed of capstan                16 r/min

3.5.5. Motor power                           5.5 kW (AC)

3.6. Electrical system

3.6.1. Power in 3-phase and 5-line system:       380V (±10 %) 50Hz

3.6.2. Linked run of the machine is controlled by Siemens PLC.

3.6.3. Electrical control panel

3.6.3.1. Main control desk for drawing machine (man-machine interface touch screen included)

3.6.3.2. Power panel and transmission panel

3.6.3.3. Control panel for dual-spooler

4. Features of Electrical System